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Ice*Meister Model 9732-OEM aerospace sensor

GENERAL DESCRIPTION

Light weight, low cost optical ice-detecting transducer probe detects the first 0.001"  of airframe icing aloft. Thin profile eliminates ram air heating.  Attracts and detects airframe icing instantly upon entering any icing domain, where liquid water changes phase to solid ice. Positive, unambiguous indication of airframe icing conditions before ice becomes a problem on tailplane, wings or struts.  Automates pilots' task of "looking for ice" day or night, while on autopilot, or under heavy workload.  Eliminates guesswork; leaves nothing to interpretation

Provides  useful standard for "known" icing conditions.  Advises pilot to disengage autopilot; activate anti-icing system; activate engine anti-ice; climb, descend, or turn around.  Improves ice detection sensitivity over earlier technologies.  Reduces weight, slashes cost, provides added value to host avionics products.

FEATURES, BENEFITS

  • Analog rime ice
  • NASA tested and documented
  • Patent protected
  • Detects first 0.001" of ice
  • Pulsed or DC operation
  • Digital clear ice
  • Quick to market
  • Fail-safe operation
  • Radio silent; no MHz clock
  • #12-56 or 5/16-24 threads
  • Robust to 25G all six axes
  • Hermetically sealed
  • Simple, lightweight, low cost
  • Laser-etched serial number
  • 316L marine grade stainless steel
  • Low energy consumption
  • 3.3V operation <100 mA drain
  • Low coefficient of drag = 1.09
  • Tri-state optical stability
  • -50 oC to +50oC
  • Adds value to host avionics products
  • No moving parts
  • Standardizes "known" icing conditions

  • AEROSPACE APPLICATIONS

  • Antennas
  • Altimeters
  • Anti-icing systems
  • Autopilots
  • Flight data recorders
  • In-cockpit WX systems
  • Jet engines
  • OAT gauges
  • Pitot tubes
  • Stall warning indictors
  • UAVs

  • PRINCIPLE OF OPERATION

    Ice*Meister Model 9732-OEM ice detecting transducer probe functions as an optical spectrometer. It monitors both the opacity and the optical index-of-refraction of whatever substance is on the probe.

    The transducer probe is excited by a microwatt IR LED coupled to the driver plastic optical fiber.  A likewise-IR detector is coupled to the receiver fiber which inputs to an op amp and comparators.

    The threshold comparators register the IR signal voltage-analog from the op amp.

    NO-ICE state is reported back to the op amp as a stable mid-level signal. When the ice detecting transducer probe enters an icing domain, it can attract either rime ice or clear ice.

    RIME ICE  is opaque and milky white, similar to the ice formed in the freezer compartment of a refrigerator that is not frost-free.  Because rime ice is opaque, the transducer probe reports it back to the op amp as a decrease in signal level.  The comparators detect three decreasing levels of signal, analogously ice-alert, more-ice, and saturation-ice, as the IR signal diminishes.  This gives the pilot a rudimentary idea of how fast the rime ice is accumulating.

    CLEAR ICE is clear, similar to the ice served in a cocktail glass.  Because of the difference in the optical index of refraction between air (1.0) and clear ice (1.3), the transducer probe reports clear ice back to the op amp as a step-function increase in signal level.  Clear ice normally cannot be seen, thus it is deemed more hazardous than rime ice, and so is logically or'd with the saturation-ice signal.

    Icing Research Tunnel test program at NASA Glenn (Cleveland, Ohio) indicates compliance with Society of Automotive Engineers'   aerospace standard AS 5498 "Minimum Operational Performance Specification for Inflight Icing Detection Standards, core paragraph 5.2.1.1.1





    Model 9732 NASA Icing Research Tunnel results

    conform to  SAE AS 5498 core paragraph 5.2.1.1.1


    AS 5498 specifications

    Paragraph 5.2.1.1.1

    test result

    test result

    Parameter

    condition 1 = rime ice

    run # 20

    run # 17

    Water concentration

    0.3 g/m3

    0.2 g/m3

    1.8 g/m3

    Temperature

    -20 °C = -4°F

    -10 °C = +14°F

    -10 °C = +14°F

    Airspeed

    120 Kt = 138 mph

    217 Kt = 250 mph

    86 Kt = 100 mph

    Water droplet MVD

    15 microns

    15 microns

    20 microns

    response time

    <120 seconds

    5 seconds

    5 seconds


    AS 5498 specifications

    Paragraph 5.2.1.1.1

    test result

    test result

    Parameter

    condition 2 = glaze ice

    run # 10

    run # 16

    Water concentration

    0.75 g/m3

    0.65 g/m3

    0.2 g/m3

    Temperature

    -3°C = 26°F

    -4°C = 25°F

    -4°C = 25°F

    Airspeed

    145 Kt = 167 mph

    86 Kt = 100 mph

    217 Kt = 250 mph

    Water droplet MVD

    40 microns

    20 microns

    15 microns

    response time

    <90 seconds

    26 seconds

    2 seconds



    AS 5498 specifications

    Paragraph 5.2.1.1.1

    test result

    test result

    Parameter

    condition 3 = rime ice

    run # 19

    run # 18

    Water concentration

    1.0 g/m3

    0.65 g/m3

    0.65 g/m3

    Temperature

    -30°C = -22°F

    -10°C  = 14°F

    -10°C = 14°F

    Airspeed

    250 Kt = 288 mph

    217 Kt = 250 mph

    85 Kt = 100 mph

    Water droplet MVD

    20 microns

    20 microns

    20 microns

    response time

    <20 seconds

    2 seconds

    12 seconds



    AIRFRAME

    Ice*Meister Model 9732-OEM provides a useful standard for "known" icing conditions. It advises the pilot in command to activate engine anti-ice; disengage the autopilot; climb, descend, or turn around. It improves ice detection sensitivity over earlier technologies. It reduces weight, slashes cost, and embeds added value to host aviation systems and UAVs.


    SPECIFICATIONS:

    Parameter

    Symbol

    Value

    Units

    Absolute maximum ratings

    Input forward current  DC

    Imax

    125

    mA

    Input surge current <10µ sec

    Isurge

    3000

    mA

    Input reverse voltage

    Vrmax

    4.0

    V

    Operating temperature

    Top

    -40 to +70

    Storage temperature

    Tst

    -40 to +70

    Soldering temperature

    Ts

    250

    Junction temperature

    TJ

    100

     Minimum bend radius

    Rb

    1.5

    inches

    Operating characteristics - with NAC reference circuit

    Peak wavelength

    λpeak

    950

    nM

    Spectral bandwidth

    Δλ

    55

    nM

    Forward voltage

    Vf

    <1.5

    V

    Input current pulse

    Iin

    200

    mA

    Input pulse duration

    ton

    500

    µ sec

    Sensitivity to ice

    0.001

    inch of ice

    Weight - transducer probe

    W1

    0.25

    ounce

    Weight - probe + short tube

    W2

    0.8

    ounce

    Weight - probe + long tube

    W3

    1.0

    ounce

    Ordering information

    9732-OEM-transducer

    1.5 inches  total  length

    #12-56 thread

    9732-OEM-tube-short

    6.062 inches  total  length

    5/16"-24  thread

    9732-OEM-tube-long

    8.625 inches  total length

    5/16"-24  thread



    Click to return to top of page


    Connection diagram

    Connection diagram


    UNIVERSAL INTERFACE BOARD

    Model 9733 user interface board is radio silent, has no MHz clock.  Board weighs 1 oz,  measures 1.5" x 4.75", operates to -40 ℃, can be enclosed in a NEMA 4X box, and offers these user features:

    Model 9733 user interface board is radio silent, has no MHz clock.


    Reference schematic block diagram

    Reference schematic block diagram


    A brief  note about airframe icing aloft...

    The onset of airframe icing formation on a large cross sectional airframe member such as a wing is artificially retarded by compressed-air heat.  The wing collides at high velocity with water vapor molecules in the air, compresses them, and briefly heats them as the wing passes through the domain. 

    This heat-pulse may increase the H20 molecules' temperature above the latent heat of fusion.  After the pressure dome of the wing leading edge has passed , the molecules relax; give up their dose of  temporary  heat,  and resume their original lower ambient temperature (*).

    At that lower ambient temperature, the H20 molecules may cool enough to overcome their latent heat of fusion and change state, from liquid water to solid ice.  But by that time, the forward velocity of the aircraft has advanced the wing  past the original point of impact, and the ice forms somewhere aft of the leading edge (**).

    A slender (1/4" diameter) transducer probe does not retard the onset of airframe icing because its small cross sectional area compresses fewer air molecules, and heats the surrounding air far less than the leading edge of a thick wing.

    Ice*Meister ™ Model 9732 OEM ice detecting transducer probe operates on this principle to attract airframe icing at its earliest (0.001") thickness, and immediately alert the pilot to ice.    

    It provides  useful standard for "known" icing conditions.  Advises pilot to disengage autopilot; activate anti-icing system; activate engine heat; climb, descend, or turn around.  Improves ice detection sensitivity over earlier technologies.  Reduces weight, slashes cost, provides added value to host avionics products.

    (*) For water, the latent heat of fusion is 80 calories per gram, or 144 BTU per pound.

    (**) At 100 knots, the leading edge of an aircraft wing advances 3 feet in 17.7 milliseconds.


    (A) transducer probe

    Transducer probe


    (B) transducer probe with short mounting tube

    transducer probe with short mounting tube



    (C) transducer probe with long mounting tube

    Transducer probe with long mounting tube



    (D) IR LASER AND IR RECEIVER - one of each used

    IR laser and IR receiver diagrams

    note: laser channel is white

    receiver channel is black

    see connection diagram

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    CAVEAT:

    Ice*Meister™ Model 9732-OEM aerospace ice detecting transducer probe for added-value incorporation by original equipment manufacturers conforms to Society of Automotive Engineers Aerospace Standard AS 5498 Minimum Operational Performance Specification for Inflight Icing Detection Systems core paragraph 5.2.1.1.1 for rime ice and glaze ice. At the present time, there is no FAA-TSO specification for in-flight icing detectors. Consequently, THIS PRODUCT IS NOT CURRENTLY APPROVED for installation on any FAA recognized aircraft types, but is presented here as an example of the benefits of embedded ice detection in host aerospace systems and products as an additional feature. Readers interested in participating in the commercialization of this product are encouraged to contact the factory at 954-568-1991 or email to info@newavionics.com.


    CONTACT US

    For more information about the new Ice*Meister Model 9732-OEM, please fill out the form below and click Send. Thank you.











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